A Few Of Advancements In Carbide Inserts From Iscar
Iscar is announcing a new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has notable advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in increased performance. The carbide inserts are screw-clamped on the outside of varied milling cutter types, providing optimal conditions also for heavy-duty applications with exceptional surface quality, saving further finishing operations. Cutters are available for 90 degree shoulder milling and for facing with 45 degree lead angles.
Each carbide insert has eight cutting edges, four for right-hand and 4 for left-hand cutting, enhancing the economy of use. The two, toward-center-slanted cutting edges provide on one side strong and exact clamping of insert in the tool body, and on the other side, the positive axial rake angle. The usability of this positive axial rake design decreases the cutting forces due to softer cut and easier penetration into the material, as well as changing force direction which is required for use on modernized machining centers with pallet systems less stable than on the traditional transfer lines.
In typical applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch empowering the use of all eight cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is routine to use a pair of cutters, one for right- and one for left-handed operations, which means that all eight cutting edges of the Tangmill inserts can be put into use.
New ISCAR UPGRADES for Fast Metal Removal
Newly born developments coming from the headquarters of Iscar, delivering the new Upgrade movement, which guarantees that they are looking to the future. The new Upgrade campaign, scheduled to be released at the end of year 2008, will offer brand new tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to expand profits.
Iscar's highlights for this year, with no doubt, are the new coatings, new substrate formations, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle characteristics. Iscar's future trends include new carbide insert grades for efficient and economical machining, more cutting edges per insert and exceptional tangential clamping systems which can significantly reduce the cutting pressure. The debut of the AL-TEC, PVD coating chiefly for nodular cast iron, a-TECH, CVD coating mainly for grey cast iron and the DO-TECH, dual CVD PVD coating for improved strength will change the way industry machines cast iron. In addition, Iscar offering mini inserts is another progression within the Upgrade movement, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch configuration which will accelerate feed rates. In addition, the small size of the carbide inserts and their tangential location in the pockets permit a much bigger core diameter, in terms of tool design, when compared to normal radially positioned inserts.
Iscar Offers A Completely New Line Of Slitting Cutters Utilizing Tang-Grip Technology And The Sturdiness Of Sumo Tec Grades Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Cutting Edge Tools And Carbide Insert Compositions From Iscar To Better The Machining Procedure Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Iscar Recently Releases A Variety Of Original Lines To Increase Their Family Of Milling Cutters Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
Iscar Adds Their Most Recent Creations To A Extended Line Of Flourishing Hole Producing Solutions Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.
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